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Automatic Fly Ash Bricks Press Machine

Automatic Fly Ash Bricks Press Machine
Automatic Fly Ash Bricks Press Machine
Product Code : 13
Product Description

Our endeavor is gaining extreme recognition amid the foremost manufacturers, exporters and suppliers by offering Automatic Fly Ash Bricks Press Machine. The provided plant is used in the manufacturing procedure of various kinds of bricks. In order to manufacture the above mentioned plant in tune with set international quality standards, our skilled professionals use quality-tested basic components and modern techniques. Available in various technical specifications, this Automatic Fly Ash Bricks Press Machine is made available at competitive prices.

Features:

  • Easy to operate

  • Long service life

  • Low power consumption

  • Unmatched performance

 

 Automatic Fly Ash Bricks Press Machine


Sr. No. Model FEBP - 03 Remarks
 

Brick Size

230x110x75 mm 190x90x90 mm
1

No of Bricks per stroke

6 7  
2

No of Stroke

5 5
3

No of Bricks/min

30 35  
4

No of Bricks per Hr

1800 2100
5

No of Bricks /Shift ( 8 Hrs)

12240 14280

PLF of 85%

6

No of Bricks/Day

24000 28000

2 Shifts per day

 

1.2 PRODUCTION PROCESS OF AUTOMATIC HYDRAULIC BRICK PRESS PLANT

Sr. No. Activity Process Remarks
1

Raw Material feeding

Manual feeding/Volumetric Control

 
2

Mixing

Batch type intensive rapid mixing with manual water feeding.


3

Brick Production

Powder compacting technology with PLC controlled system to give sufficient pressure for inter-molecules bonding

 
4

Green Production Handling

Manually on Pallets


5

Green Product Curing

Manual Curing System By Sprinkling Water jets 

 

 

1.3 BRICKS SPECIFICATIONS

Sr. No. Particulars Value Unit Remarks
1

Brick Wt

2.7-3.2 Kgs

Size 230x110x75 mm

 

 

2.3-2.7 Kgs

Size 190x90x90 mm

2

Compressive Strength

70-150 Kgs/cm2

Recipe is optimized to achieve it.

3

Water absorption

15-20 %

Depends on composition

 

1.4 RAW MATERIALS & COMPOSITION

Sr. No. Particulars Range % Remarks
1

Fly As

60-70

The recipe can be set based on any of this available materials/waste to achieve the desired strength level.

2

Sand 

15-25

3

Cement

5-10

4

Lime

10-12

5

Zypsum

2-5

4

Stee Plant Slag

10-30

 

1.5 MANPOWER REQUIREMENT FOR AUTOMATIC FLY ASH BRICK PLANT

Sr. No. Activity Skill level Remarks
    Skilled Semi Unskilled

 

1

Supervisor/Operator to operate all equipment

1    
2

Operator for Feeding & Mixing Quality control

  1  

 

3

Raw material section & Curing

     5
4

Green Product Transfer

    5

 

 

Total

1 1 10

Total 12 Person

 

1.6 SCOPE OF SUPPLY FOR AUTOMATIC FLY ASH BRICK PLANT

Sr. No. Particulars Construction features Purpose

1

Storage hopper with belt conveyor

Hopper of 500 kgs cap. with 4 mts long belt conveyor having 1 HP drive

To prepare & hold the batch ready for Pan Mixer

2

Heavy Duty Pan Mixer

500 Kg. Capacity Mixer with 15HP Crompton / Kirloskar Electric motor & V 700 Greaves Make Gearbox. Mixer body is made from 16 mm bottom plate, 8 mm side plate, Heavy duty bearing housing, spring backed arm assembly, Rollers and 5 mm liners for bottom & side wall of mixer

For perfect mixing of ingredients to give consistency in Product quality.

3

Belt Conveyor System

8 meter long Conveyor system with structure and 3 HP Electric Motor & Gearbox bottom Guide Support base, top discharge chute, Belt cleaning Scrape System

For holding & conveying mix material to press Feeding system, by the time the next batch gets ready in Pan Mixer.

4

Box Feeding System

Dynamic Storage System of 500 Kgs Capacity with 1 HP electric motor, Gearbox & heavy-duty structure

Hold up of wet mix in Box feeder gives the minimum time required to initiate Cementing Process ofIngredients, before the mix is subjected to high hydraulic Pressure, & for continuity of the operation.

5

Press Feeder Bin

250 Kgs Bin with discharge chute 

for holding the material for Press feeding System

6

Auto Press Feeding System

Hydraulic Press Feeding System having S.S. 304 Liner plate with 0.5 HP Electric Motor with Aluminium gear Box & feeder Fan

Auto Press feeding system take care of proper distribution of material to all the cavities of brick mould up to the required quantity, resulting in better & consistent strength of the Product.

7

Hydraulic Brick Press

Fully window cut type Hydraulic Press (85 MT) made from jointless ultrasonically tested Plate

Having 6 or 7 Bricks Cavities depending on selected Size.

8

Hydraulic Power pack system

with 12.5 HP Crompton / Kirloskar Electric motor Dowty make 23 + 71 Lt Pump and Yuken make Hydraulic valves with prefill valve & guide cylinder system.

For different operations of Hydraulic Brick Press.

9

PLC based Control Panel

Proximity controlled fully automatic Control panel with Delta (Taiwan) make PLC, Control relays, Starters & overload relays For all motors, power Transformers, duly powder coated (TEDF) totally enclosed Dust Proof Panel enclosure & remote control console (fitted brick press) .

For control of Hydraulic Brick Press operations in Auto/Manual Mode. 


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